The team’s new sensor makes use of PEDOT-Cl-coated cotton sandwiched between electrodes
Research

Under Pressure: Breakthrough New Material Solves Problem of Wearable Sensors

Team from UMass Amherst develops all-fabric pressure sensor that works even when the pressure is pushing down on you

A team of researchers, led by Trisha L. Andrew, associate professor of chemistry and adjunct in chemical engineering at the University of Massachusetts Amherst, recently announced that they have synthesized a new material that solves one of the most difficult problems in the quest to create wearable, unobtrusive sensitive sensors: the problem of pressure.

“Imagine comfortable clothing that would monitor your body’s movements and vital signs continuously, over long periods of time,” says Andrew. “Such clothing would give clinicians fine-grained details for remote detection of disease or physiological issues.” One way to get this information is with tiny electromechanical sensors that turn your body’s movements—such as the faint pulse you can feel when you place a hand on your chest—into electrical signals. But what happens when you receive a hug or take a nap lying on your stomach? “That increased pressure overwhelms the sensor, interrupting the flow of data, and so the sensor becomes useless for monitoring natural phenomena,” Andrew continues.

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An illustration of the wearable sensor and various graphs detailing the physiological data that can be extracted
By placing the sensor on different parts of the body, a host of important physiological data can be extracted. Credit: Homayounfar et al., 10.1002/admt.202201313

 

To solve this problem, the team developed a sensor that keeps working even when hugged, sat upon, leaned on or otherwise squished by everyday interactions. The secret, which was detailed in the journal Advanced Materials Technologies, lies in vapor-printing clothing fabrics with piezoionic materials such as PEDOT-Cl (p-doped poly(3,4-ethylenedioxythiophene-chloride). With this method, even the smallest body movement, such as a heartbeat, leads to the redistribution of ions throughout the sensor. In other words, the fabric turns the mechanical motion of the body into an electrical signal, which can then be monitored.

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Graphs detailing the readings the sensor generates and images of commercial dynamometers. Credit: Homayounfar et al., 10.1002/admt.202201313
The wearable sense can perform grip-strength measurements that correlate with those produced by commercial dynamometers, as shown in D. Credit: Homayounfar et al., 10.1002/admt.202201313

 

Trisha Andrew

Imagine comfortable clothing that would monitor your body’s movements and vital signs continuously, over long periods of time. Such clothing would give clinicians fine-grained details for remote detection of disease or physiological issues.

Trisha L. Andrew - Associate Professor of Chemistry and Adjunct in Chemical Engineering, UMass Amherst

 

Zohreh Homayounfar, lead author of the study and a graduate student at UMass Amherst, says that “this is the first fabric-based sensor allowing for real-time monitoring of sensitive target populations, from workers laboring in stressful industrial settings, to kids and rehabilitation patients.”

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An illustration of the wearable sensor
The team’s new sensor makes use of PEDOT-Cl-coated cotton sandwiched between electrodes. Credit: Homayounfar et al., 10.1002/admt.202201313

 

Of particular advantage is that this all-fabric sensor can be worn in comfortable, loose-fitting clothing rather than embedded in tight-fitting fabrics or stuck directly onto the skin. This makes it far easier for the sensors to gather long-term data, such as heartbeats, respiration, joint movement, vocalization, step counts and grip strength—a crucial health indicator that can help clinicians track everything from bone density to depression.

eye mask

Trisha Andrew and her team invented a lightweight eye mask that can unobtrusively capture pulse, eye movement and sleep signals, for example, when worn in an everyday environment.

phyjamas diagram

Scientists expect that in the future, electronically active garments containing unobtrusive, portable devices for monitoring heart rate and respiratory rhythm during sleep, for example, will prove clinically useful in health care. Andrew, Homayounfar and other researchers at UMass Amherst have developed physiological-sensing textiles that can be woven or stitched into sleep garments they have dubbed “phyjamas.”