Costs and Benefits of Implementing HACCP in the UK Dairy Processing Sector
Spencer Henson, Georgina Holt and James Northen1
There have been very few studies of the motivation for food businesses to implement HACCP in the UK and the resultant costs and benefits. As a consequence, it is difficult to evaluate the extent to which the balance of costs and benefits to businesses acts as an incentive/ disincentive for the adoption of HACCP. The aim of this paper is to explore the process of HACCP implementation in the UK food sector, using the dairy processing sector as a case study. The paper reports the initial results of a survey which addresses the following questions:
The dairy processing sector has been chosen primarily because it is one of the few sectors within the UK food processing industry which is subject to a legal requirement to implement a HACCP-based food safety control system.
Respondents were asked to score the importance of a variety of issues which previous studies have indicated can motivate the implementation of food quality control systems. The motives for implementing HACCP differed between individual businesses, even though the sector is subject to a legal requirement to implement a HACCP-based food safety control system (Table 1). A number of the respondents had implemented HACCP prior to the promulgation of any legal requirement to do so. Further, it is evident that the requirements of major customers, pressure to conform with prevailing market standards of good hygiene practice, as well as the need to improve internal efficiency have all played a part in motivating businesses to implement HACCP in the UK dairy processing sector.
TABLE 1. Mean Importance Scores in Descending Order for Factors in Decision to Develop/Implement HACCP:
|
Factor |
Mean Score |
|
Meet legal requirements |
6.11a |
|
Meet the needs of major customers |
6.02a |
|
Generally regarded as good practice |
5.86b |
|
Improve control of production process |
5.78b |
|
Improve product quality |
5.70b |
|
Attract new customers for products |
5.37 |
|
Hold onto existing customers for products |
5.11c |
|
Reduce customer complaints |
4.92c |
|
Improve efficiency/profitability of plant |
4.60 |
|
Reduce product wastage |
4.12 |
|
Needed for plant to be third party accredited |
3.70d |
|
Reduce need for quality audits by customers |
3.53d |
|
Recommended by trade organisation |
3.24 |
|
Access new overseas markets |
2.58 |
Respondents were also asked to rank a series of costs which previous
studies have shown to be associated with the implementation and
operation of HACCP. The costs of implementing and operating HACCP
varied between individual businesses according to their own
particular circumstances and the prevailing standards to which they
operate (Tables 2 and 3). However, the major costs associated with
both the implementation and operation of HACCP seem to be associated
with staff time rather than investment in new equipment or upgrading
the structure of processing facilities. It is evident from the survey
that in most cases businesses do not formally estimate the costs
associated with HACCP prior to implementation, however they clearly
have a 'feel' for the cost involved. Consequently, many of the costs
of implementing HACCP are approximately in line with prior
expectations.
TABLE 2. Rank Scores for Costs of Implementing HACCP:
|
Cost |
Proportion of Respondents Giving Zero Rank |
Proportion of Respondents Giving Rank of One |
|
External consultants |
55.1% |
16.7% |
|
Investment in new equipment |
54.5% |
7.7% |
|
Staff training |
9.0% |
14.1% |
|
Managerial changes |
61.3% |
6.1% |
|
Structural changes to plant |
53.9% |
6.5% |
|
Staff time in documenting system |
5.8% |
45.5% |
TABLE 3. Rank Scores for Costs of Operating HACCP:
|
Cost |
Proportion of Respondents Giving Zero Rank |
Proportion of Respondents Giving Rank of One |
|
Record keeping |
12.8% |
41.2% |
|
Product testing |
24.5% |
25.9% |
|
Staff training |
11.1% |
18.2% |
|
Managerial/supervisory time |
16.9% |
17.6% |
Respondents to the survey did not appear to have experienced major
difficulties implementing HACCP in their plant. Those difficulties
which were experienced were mainly associated with the motivation and
training of staff. This applied to both production and
supervisory/managerial staff.
There was great variation in the benefits which respondents to the survey claimed to have obtained as a direct result of implementing/operating HACCP. However, this probably reflects, at least in part, the intangible nature of many of the potential benefits of HACCP and the difficulty in separating out the effects of other changes which might have taken place simultaneous to the implementation of HACCP. The benefit which was most widely experienced appears to be an increased ability to hold onto existing customers. This suggests that the main impact of HACCP is to enable businesses to meet the increasing demands of the marketplace rather than obtain any real competitive advantage.
The results of the survey raise a number of important issues with respect to the future development of HACCP in the UK dairy processing sector, as well as the food processing sector as a whole, both in the UK and in other countries. It is anticipated that further analysis of the survey data will enrich the findings reported in this paper and provide a more in-depth analysis of the costs and benefits associated with the implementation and operation of HACCP.
1Spencer Henson is a Lecturer, Georgina Holt a Research Fellow and James Northen a Research Assistant, Centre for Food Economics Research (CeFER), Department of Agricultural and Food Economics, The University of Reading, UK